• Country: Italy
• Typology: Package and box handling
• Sector: Mechanical Industry

Logiss has designed, produced, and installed the new end-of-line system for Easy Plast, a leading company in the production of molds and polypropylene components. This complex and customized system integrates multiple solutions to efficiently and effectively meet the client's needs by automating the entire process, from box forming to bag insertion, distribution to various molding machines, box recovery, product settling through vibration, bag sealing, box closing and taping, product/customer sorting, and palletizing.

The complete automation of the system not only optimizes box handling and increases production efficiency but also significantly enhances personnel safety by eliminating the need for direct machine operation, allowing staff to focus on process supervision.

The system, characterized by a high degree of automation, includes:

• Multi-conveyor rollers with sorter: Ensuring flexible and precise management of box selection and sorting, ready to be moved via AMRs to the filling stations.
• 24V motorized roller systems: Designed to minimize energy consumption and reduce workplace noise.
• Level shifters: Ensuring a continuous and safe material flow, enabling operations across multiple levels.
• AMRs with multi-level rollers: Efficiently and safely connect the box preparation and packaging areas with the production and filling zones.

Thanks to this configuration, Easy Plast benefits from a high-performance handling system that:

• Increases productivity by reducing processing times and optimizing space utilization;
• Enhances safety through advanced protection systems and the elimination of manual handling;
• Improves flexibility, allowing easy adaptation to production and product variations;
• Is scalable, with the option to add more AMRs and filling stations to accommodate evolving production needs.

The collaboration between Logiss and Easy Plast was pivotal in achieving this project. Leveraging its expertise in designing and building custom systems, Logiss successfully interpreted Easy Plast’s specific needs, delivering an innovative and tailored solution.