Overview

FLEXY NEXT Logiss: multi-depth pallet shuttle for advanced efficiency and safety

FLEXIBILITY

SAFETY

EFFICIENCY

FLEXY NEXT is the Logiss pallet shuttle designed to deliver maximum reliability and high-level performance in multi-depth pallet storage. This solution is aimed at automated warehouses and industrial environments that require fast, safe, and fully integrated handling systems. By combining advanced technology with operational flexibility, FLEXY NEXT helps companies optimize available storage space, reduce handling times, and improve overall efficiency across logistics processes.

 

Advanced safety with intelligent detection systems

One of the key strengths of FLEXY NEXT is its focus on workplace safety. The system is equipped with advanced detection sensors capable of identifying people and obstacles in real time, minimizing the risk of collisions and incidents. This ensures high safety standards even in highly automated environments where operators, forklifts, and robotic systems coexist. By integrating proactive safety into everyday warehouse operations, FLEXY NEXT provides a secure and reliable pallet handling solution.

 

Smart kinematics for precise and smooth handling

Another distinctive feature of FLEXY NEXT is its smart kinematics system, which automatically adjusts acceleration and deceleration based on the load being handled. This allows for smooth and stable movements while preventing unnecessary strain on the goods and components. The result is improved product integrity, reduced mechanical wear, and greater long-term reliability of the system. Even under intensive usage conditions, FLEXY NEXT guarantees consistent performance and precision.

 

Lithium battery power and advanced remote management

From an energy standpoint, FLEXY NEXT is powered by a 48Vdc 24Ah lithium battery, delivering consistent performance, longer autonomy, and shorter charging cycles. The system is controlled through an advanced remote management platform, enabling operators to monitor and operate the shuttle with ease. Furthermore, its seamless integration with traditional forklifts and LGVs (Laser Guided Vehicles) ensures maximum flexibility, making FLEXY NEXT a versatile choice for modern warehouse operations.

 

FIFO, LIFO, and hybrid strategies for efficient warehouse logistics

To meet different warehouse management needs, FLEXY NEXT supports the main pallet storage strategies: FIFO (First In, First Out), LIFO (Last In, First Out), and hybrid approaches. This versatility makes it possible to optimize operations such as storage, retrieval, picking, positioning, and rearranging. By adapting to various production and distribution requirements, FLEXY NEXT enhances warehouse productivity and ensures more efficient workflows, resulting in tangible improvements in logistics performance.

 

Consistent performance across industries and environments

FLEXY NEXT has been engineered to ensure compatibility with different pallet formats and load units, making it suitable for a wide range of industrial sectors. Its ability to operate within a temperature range from -30°C to +45°C makes it particularly effective not only in general-purpose warehouses but also in food, pharmaceutical, and cold storage facilities, where maintaining continuous operations under extreme conditions is essential. This adaptability makes the shuttle a trusted solution for companies with diverse logistical challenges.

 

Optimized energy efficiency and logistics flows

Beyond speed and reliability, FLEXY NEXT also contributes to greater energy efficiency in automated warehouses. By optimizing storage density and reducing operational inefficiencies, it helps companies lower energy consumption and achieve more sustainable warehouse management. For businesses looking to combine technological innovation with measurable performance improvements, FLEXY NEXT represents a high-performance pallet shuttle that enhances productivity, optimizes logistics flows, and supports long-term competitiveness.

 

 

TECHNICAL SPECIFICATIONS

 

ADVANCED SAFETY
High-performance laser scanners detect people and obstacles in real time, ensuring a high Performance Level (PL) and maximum operational safety.

INTELLIGENT KINEMATICS
• Automatic speed adjustment based on load.
• Smooth and precise movements for optimized pallet handling.
• Reduced mechanical stress for longer component life.

OPERATIONAL RELIABILITY
• Advanced diagnostics for scheduled maintenance and fault prevention.
• Modular design for quick and simplified interventions.
• Remote technical support to ensure operational continuity and minimize downtime.

LED SIGNALING SYSTEM
• High-visibility indicators for immediate feedback on system status.
• Support for operator interaction and real-time monitoring for clear, intuitive control.

IO-LINK SENSORS
• Full integration within the IO-Link network.
• Automatic configuration for quick replacements.
• Predictive maintenance to reduce downtime and increase efficiency.

ADVANCED REMOTE CONTROL
• Simultaneous management of up to 100 machines with a single device.
• Ergonomic design with intuitive physical buttons.
• Interactive display with immediate access to main functions.
• Stable and secure communication for effective satellite control.

FAST AND POWERFUL CHARGING
• Minimal downtime to ensure continuous operation.
• Spring contacts for quick battery removal and reinsertion.
• Simplified, highly efficient charging process.
• Optimized charging cycles to minimize idle times.
• Smart BMS connection for dynamic charging profile management.
• Universal compatibility with 110–240Vac, 50/60Hz input.
• High-reliability LiFePO4 (Lithium Iron Phosphate) battery.
• Capacity: 48Vdc, 24Ah for high performance and long life.
• Over 2000 cycles with 80% depth of discharge.

HARSH ENVIRONMENT RESISTANCE
• Operating range: –30°C to +45°C.
• IP65 protection against dust and water.
• Guaranteed reliability even in extreme industrial environments.

ADVANCED BATTERY MANAGEMENT SYSTEM (BMS)
• Integrated protection against overcharge, discharge, and short circuits.
• Optimized thermal control for greater safety and battery life.

ETHERCAT COMMUNICATION
• High-performance EtherCAT network for fast, secure, real-time data exchange.
• Component synchronization and simplified architecture.

HIGH-EFFICIENCY BRUSHLESS MOTORS
• Precise motion control and long-term reliability.
• Reduced maintenance requirements.
• Smooth load handling and optimized operating cycles.

INNOVATION AND DIFFERENTIATION
• Smart handling: software that reduces downtime and increases efficiency.
• Self-diagnostics and monitoring: real-time feedback with warnings and alerts.
• Flexible and scalable configurations for every warehouse need.
• Accurate pallet lane management: modular configurations enabling multi-front operations (FIFO/LIFO) with diversified position management.

Features

Maximum speed

80 m/min

Acceleration unloaded

1,2 m/s²

Deceleration unloaded

1,2 m/s²

Speed with load

Min: 5 m/min – Max: 65 m/min

Acceleration with load

Min: 0.05 m/s² – Max: 1.2 m/s²
Perfect balance between speed and load safety

Deceleration with load

Min: 0.05 m/s² – Max: 1.2 m/s²
Precise and safe stops even with heavy loads

Maximum load capacity

Standard version: 1,500 kg
Customized version: up to 2,000 kg

Travel time upper structure ascent/descent

Approx. 3 s

Operating temperature range

From –30°C to +45°C

Connectivity

Supports various communication systems for easy integration into the automation system

Compatibility with handling systems

Easily integrable with forklift, AGV, and other devices

Machinery Directive 2006/42/EC

EN ISO 12100:2010

EMC Directive 2014/30/EC

EN ISO 13849 – 1 / 2 2015

LVD Directive 2014/35/EC

EN 60204 – 1 :2018
EN 61000 – 4/6

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